Industrial/Tow Truck Electric Winch Owner's Manual Circuit Breaker: Benefits Of Badland Winches: The battery may be drained if you use the winch while the engine is not running. Keep clear of wire rope, hook, and load while winching. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Any uncovered wires may be the cause of a short circuit. The wire rope must be properly coiled under tension to be able to support a load without damage. Do you agree that the items listed are perfect for the Badland 2500 lb winch? Here are some of the top eye-catching pros of this product. Keep this manual and the receipt in a safe and dry place for future reference. Harbor Freight winches? - Jeep Gladiator Forum Has anyone else been successful in finding replacement parts ? Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? You may need a plastic encasing to secure your circuit breaker from water and dust. Badland Winch Parts List: 1. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Uncoil the wire rope, except for 5 full wraps. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. Do not use the winch even if minor damage appears. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. Distractions can cause you to lose control. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. 1. It is permanently damaged and must not be used. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? I bought a 12000 zxr last year but never opened it until yesterday. Badland ZXR 12000 lb. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. Always wear good heavy-duty leather gloves when working the winch. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. Otherwise, wire rope may bind during operation. Also, guard the cables between the solenoid and the winch from excessive heat. I have a 2000 winch and use it to load my golf cart on the trailer. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. But still, precautions should be taken. Also, they protect your hands from scratches and injuries. So far, I dont see any problems with it. BADLAND ZXR 12,000 lb. I finally get a chance to give you guys my opinion of this winch after a year of abuse. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. 3491 Mission Oaks Blvd. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Attach the red Battery Cable to the Circuit Breaker. Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. It is too late to reverse the damage at this point, the wire rope must be discarded. Do not use the winch if the wire rope is frayed, kinked or damaged. NO LOCKING MECHANISM. Im looking for a replacement tension plate for my 2500# badlands winch. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Save $250.00 by shopping at Harbor Freight. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. There are two red wires that come out from the central ports. Connect the wire rope for a double line system as shown in Figure J below. The first time was on warranty. Tap solenoid to loosen contacts. Stay out of the direct line that the wire rope is pulling. Call to Order: 1-800-444-3353. The remote control will auto shut down when not in use after two minutes. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. These winches weigh around 90 pounds. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. Handlebar switch would be helpful in case of failure with wireless remote control. Badland winches are known for durability, fair price, and easy maintenance. Fairlead: 2. Here are a few that are very helpful. The winch still runs. If not available , then a new controller from another winch could work. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Save my name, email, and website in this browser for the next time I comment. Have the winch serviced by a qualified repair person using only identical replacement parts. Attach the black cable from the negative terminal of the battery to the winch. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. I handle the research side of things here as well as product selection for gear reviews. Best Badland Winch Remote For Replacement. Im looking for a drum assembly for a Badland 2500 lb winch. The wireless remote controller will act as a receiver for the wireless remote. Benefits for Using Badland Winches Variety of Winches Most of the Badland winches carry the same ideal wiring pattern. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 For a hawse fairlead, the angle should be as close to straight as possible. 1 BADLAND WINCHES 12,000 lb. Badland Zxr 12000 Winch Wiring Diagram From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. 2500 lb or 3500 lb? The controller box for my ATV harbor Freight winch got smashed. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Wear restrictive hair covering to contain long hair. One safety feature in this machine includes the automatic load brake. tension before use. One possible reason for this could be the exceptional amount of weight the device has to carry. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. Apply 12 volts to coil terminals directly. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. Do not loop the wire rope around object and hook onto itself. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. This is a kinked wire rope that has been straightened out. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Tap solenoid to loosen contacts. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. then wait about a month or so for them to get in, they come all the way from Chinese town. I understand the alligator, are you looking for a controller box or a controller box? SAVE THIS MANUAL. Engage clutch before starting. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. Correct any such issue before use. Tighten all power cable hardware to 20 in. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. Save my name, email, and website in this browser for the next time I comment. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Remote Control: 4. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. Your email address will not be published. Do not continue use of the winch until the battery is completely run down. 8 Best Badland Winches (Harbor Freight Tools Buyers Guide) - Rugged Driving The original was a Warn 2000, but was completely gutless. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Badland Winch Parts, Replacements & Accessories. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. 3. 2. It's simple: UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. Nothing there nor Ebay. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. If you are looking at how to wire a badland 2500 pound winch? THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Safety Precautions:Take extra caution in every winching situation. The relay clicks when the out switch is Activated. hj60 pictures/PDF maintenance manuals storage: HF has parts. Also go over some things th. Synthetic ropes are lighter and flexible than steel cables. Harbor Freight Winch - UPDATED Review February 2023 - Atfulldrive.com Since there are no 3000 lb winches listed, which electronics should I try? Badland ZXR 12000 Lb Winch Review 2022 (Jeep) - Jeep Runner Is there a replacement spool drum? Do not wear loose clothing or jewelry, as they can be caught in moving parts. Only winch with the winching vehicle s transmission in neutral. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. Inspect before every use; do not use if damaged or parts loose. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Obey all safety messages that follow this symbol to avoid possible injury or death.
